Question: after doing fishbone outlining all problem what is the next step with design project title: REDUCING DOWNTIME BETWEEN WAREHOUSE AND PRODUCTION LINE BY IMPROVING MATERIAL
after doing fishbone outlining all problem what is the next step with design project title: REDUCING DOWNTIME BETWEEN WAREHOUSE AND PRODUCTION LINE BY IMPROVING MATERIAL PICKING PROCESS, Here is my isikhawu diadram : ISHIKAWA M Environment
MACHINE MANPOWER ENVIRONMENT Overcrowded aisles: Too many items in one place can make it difficult to pick the right one.
Outdated systems: If the inventory management system doesnt show realtime data, pickers might be misled about item locations and availability Inadequate training: New employees may not receive comprehensive training, leading to mistakes when picking items.
Poor integration: Lack of seamless integration between ordering and warehouse systems can create discrepancies. High staff turnover: Frequent changes in staff mean losing experienced workers who are replaced by new, less experienced ones. Poor lighting: If pickers cant see labels clearly, they might choose the wrong items
Barcode scanners: Old or malfunctioning scanners might not verify picked items correctly, letting errors slip through. Stress and health: Pickers under stress or not in good health are more prone to errors, especially during peak times. Noise: A loud environment can distract workers, leading to mistakes.
Issues of picking wrong items during order fulfillment
Order process: If the process for inputting and verifying orders is not clear, it can lead to mistakes.
Inventory updates: Delays in reflecting new stock levels in the system can cause pickers to look for items that arent there or pick wrong ones.
Warehouse layout: An inefficient layout can result in complex routes that make it harder to find and pick the correct items.
MATERIAL METHOD
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