Answer this following question of Six sigma and lean

1. Which of the following are NOT among the principles of Lean thinking?

Value

Waste

Pull

Flow

2. (T/F) The DMADV DFSS methodology is comprised of a 7-step phase-gate process.

3. (T/F) Lean is a systematic approach to the identification and elimination of all forms of waste.

4. (T/F) Customers base their decisions about the value of a product/service on the perceived quantity they receive.

5. (T/F) Waste includes cycle time, direct labor, materials, and energy.

6. Which of the following are Lean tools? [Mark all that apply]

Poka-yoke

Pugh matrix

One piece flow

Just-in-time manufacturing

All of the above

None of the above

7. (T/F) Process maps are used to provide a low level detailed view of the process for the purpose of understanding value v. non-value.

8. (T/F) The successful application of the QFD process derived from the Voice of the Customer maximizes customer perception.

9. (T/F) There are 8 types of waste that will erode operating and profit margin.

10. Remember the acronym DOWNTIME? Which of the following is the W?

Waste

Work

Workstation

Waiting

Washing

11. Which of the following is NOT one of the 6Ses?

Sort

Safety

Shine

Storage

All of the above

None of the above

12. (T/F) in DMADV, the first D is for Design.

13. (T/F) A value stream map is a map of the part flow through the manufacturing facility.

14. (T/F) There are 7 variables that a production system manipulates to produce value for customers.

15. Which of the following are among the variables manipulated by a production system? [Mark all that apply]

Money

Machines

Mother Nature

Maintenance

All of the above

None of the above

16. (T/F) A process map is a graphical representation of the steps, events, operations and activities in time sequence involved in an entire process or sub-process.

17. Once a business process has been properly mapped and the defects defined, the team can see which of the following can be achieved.

Improving on time delivery

Reducing cycle times (OTR)

Increasing First Time Yield (FTY)

Increasing Rolling Thruput Yield (RTY)

Eliminating / Mitigating variation

All of the above

None of the above

18. (T/F) The S in SIPOC stands for Suppliers.

19. (T/F) The P in COPIS stands for Project.

20. (T/F) A Deployment Flow Diagram is a type of process flow diagram.

21. (T/F) A Spaghetti Chart shows the number of moves involved in the process to go from an input to an output.

22. (T/F) The Value Stream is the entire set of activities designed to transform the products or services into what is required by Management.

23. Value Stream Mapping determines which of the following?

What it actually is

What it should be

What you think it is

All of the above

None of the above

24. In DMADV, the Design phase includes which of the following?

Selecting the best of the best

Process variation analysis

Process design

Failure mode and effects analysis

All of the above

None of the above

25. In DMADV, the Define phase includes which of the following?

Establish tolerances

Determine budgeting

Define future measures of success

All of the above

None of the above

26. (T/F) Triz, SIPOC, Pugh matrix are all tools that can be used in the Analyze phase of DMADV

27. (T/F) A pilot Plan is developed in the Verify stage of DMADV

28. (T/F) Lean techniques enhance the effectiveness of quality management systems.

29. (T/F) A Customer Prioritization Matrix is used to decide who to sell to.

30. (T/F) QFD stands for Quality, Function, Design.

31. (T/F) One of the primary functions of QFD is to translate customer desires into goals & objectives.

32. In Which phase is the training plan developed?

a) Define

b) Measure

c) Analyze

d) Design

e) Verify

33. In Which phase is the project charter developed?

a) Define

b) Measure

c) Analyze

d) Design

e) Verify

34. In which phase is the VOC Research plan developed?

a) Define

b) Measure

c) Analyze

d) Design

e) Verify

35. In which phase is the process map developed?

a) Define

b) Measure

c) Analyze

d) Design

e) Verify

36. (T/F) The chief obstacle in Lean is that waste often hides in plain sight, or is built into activities.

37. (T/F) Failure Modes and Effects analysis is a DFSS tool used to assist in assessing risk.

38.(T/F) Design FMEAs are typically very early, before specific hardware has been determined.

39. (T/F) Process FMEA can involve fabrication, assembly, transactions or services

40. (2 pts each. 16 tot.) In the following figure, match the region number with the content for that region.

1. Relationship Matrix

2 Competitive Assessment

3. Technical Evaluation

4. Customer Requirements

5. Importance Rating

6. Technical Attributes

7, Co-relationships

8. Technical Requirements