Question: Consider a workstation consisting of a single machine arrival rate of 1 part per hour. Processing time is 0 . 8 hours per part, and

Consider a workstation consisting of a single machine arrival rate of 1 part per hour. Processing time is 0.8 hours per part, and lot setup time (regardless of lot size) is 4 hours. The process is known to have moderate variability, and for sake of simplicity, variability is assumed independent of the lot size. More specifically, variability factor (V) is assumed 1.
Lot size (Q) is desired to be optimized so that cycle time (CT) is minimized.
Part a (12 pts.)
Compute (i) optimal lot size, (ii) resulting cycle time, and (iii) resulting utilization for each of the following three cases (summarize your results in a two-way table):
Original case
20% reduction of setup time
20% reduction of processing time

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