Daily demand for three models sharing a production line is given in the table below Model A B C Daily demand 150 100 50 The production line is run a single shift (480 minutes) per day Processing time is 1 3 minutes per unit, regardless of the model A setup time of 15 minutes is also incurred per unit Develop a minimum cycle to support production smoothing What is the maximum number of cycles you can run in a shift Develop an alternative minimum cycle that minimizes the number of setups within the cycle How did the maximum number of cycles change Is the ideal one piece flow possible in this example Discuss the pros and cons of the solutions you developed in parts a and b

Question: Daily demand for three models sharing a production line is given in the table below: Model A B C Daily demand 150 100 50 The

Daily demand for three models sharing a production line is given in the table below:

Model	A	B	C
Daily demand	150	100	50

The production line is run a single shift (480 minutes) per day. Processing time is 1.3 minutes per unit, regardless of the model. A setup time of 15 minutes is also incurred per unit.

Develop a minimum cycle to support production smoothing. What is the maximum number of cycles you can run in a shift?
Develop an alternative minimum cycle that minimizes the number of setups within the cycle. How did the maximum number of cycles change?
Is the ideal “one-piece-flow” possible in this example?
Discuss the pros and cons of the solutions you developed in parts a and b.

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