Question: hand written if possible 11 - LEAN OPERATIONS (1) Problem no. 16.3 ... 16.3 Rick Wing has a repetitive manufacturing plant producing automobile steering wheels.

hand written if possible 11 - LEAN OPERATIONS (1)

hand written if possible

11 - LEAN OPERATIONS (1) Problem no. 16.3 ... 16.3 Rick Wing has a repetitive manufacturing plant producing automobile steering wheels. Use the following data to pre- pare for a reduced lot size. The firm uses a work year of 305 days. Annual demand for steering wheels 30,500 Daily demand 100 Daily production (8 hours) 800 Desired lot size (2 hours of production) 200 Holding cost per unit per year $10 a) What is the setup cost, based on the desired lot size? b) What is the setup time, based on S40 per hour setup labor? (2) Problem no. 16.6 .. 16.6 Pauline Found Manufacturing, Inc., is moving to kanbans to support its telephone switching-board assembly lines. Determine the size of the kanban for subassemblies and the number of kanbans needed. Setup cost = $30 Annual holding cost = $120 per subassembly Daily production = 20 subassemblies Annual usage = 2,500 (50 weeks X 5 days each X daily usage of 10 subassemblies) Lead time = 16 days Safety stock = 4 days' production of subassemblies PX

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