It is the case of a USA based export oriented Gym Machine Manufacturer company They manufacture 3 types of Exercise Machines Exercise Machine EXM 101 EXM 102, and EXM 103 They export the machines through three agents mainly to EUROPE and a small to AUSTRALIA For easy understanding consider following Products Total Demand per quarter (3 months) Month Information Hours worked Allowable breaks Machine efficiency EXM 103 18,000 12 days allocated Two 8 hour shift day One 30 minutes paid meal break shift 90 Compute Takt time Prepare Current State Value Stream Map Show Timeline for current state map Inventory Triangles and Inventory in Time scale in the time lines Analyze Current State Metrics ( Total Lead time, Total Value added time, Overall Scrap rate , Overall Manpower VAT) Prepare kaizen step based improvement plan Map Future State map with Timeline, inventory triangles, Total Lead time, Value added time, and analysis of metrics

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Question: It is the case of a USA based export-oriented Gym Machine Manufacturer company. They manufacture 3 types of Exercise Machines. Exercise Machine EXM 101; EXM

It is the case of a USA based export-oriented Gym Machine Manufacturer company. They manufacture 3 types of Exercise Machines. Exercise Machine EXM 101; EXM 102, and EXM 103. They export the machines through three agents mainly to EUROPE and a small % to AUSTRALIA. For easy understanding consider following:

Products	Total Demand /per quarter (3 months)	Month Information	Hours worked	Allowable breaks	Machine efficiency
EXM 103	18,000	12 days allocated	Two 8-hour shift/day	One 30 minutes paid meal break/shift	90%

Compute Takt time
Prepare Current State Value Stream Map
Show Timeline for current state map
Inventory Triangles and Inventory in Time scale in the time lines
Analyze Current State Metrics ( Total Lead time, Total Value added time, Overall Scrap rate %, Overall Manpower; %VAT)
Prepare kaizen step-based improvement plan Map
Future State map with Timeline, inventory triangles, Total Lead time, Value added time, and analysis of metrics

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