Question: Material Requirement Planning (14 marks) The product structure (not using low-level coding) for an assembly product J is given. The quantities of each component needed

Material Requirement Planning (14 marks) The

Material Requirement Planning (14 marks) The

Material Requirement Planning (14 marks) The

Material Requirement Planning (14 marks) The

Material Requirement Planning (14 marks) The

Material Requirement Planning (14 marks) The product structure (not using low-level coding) for an assembly product J is given. The quantities of each component needed for each assembly are noted in parenthesis. J K(1) L (4) M (2) a. Draw the product structure of for an assembly of Product J using low-level coding. (2 marks) b. Determine the quantity of each component necessary to produce 200 units of Product J and fill in the bill of material below. (2 marks) Answer: Bill of material Item Quantity (units) J K M L c. The gross requirements for J are 200 units in week 6 and 250 units in week 8. Develop the net requirement plan for each item for an 8-week planning period. Use the lot-for-lot lot-sizing rule. (9 marks) Lead Time 1 Item J K L M 2 Quantity on Hand Scheduled receipts 10 20 30 in week 2 lo 20 10 in week 1 2 Answer: Net Requirement Plan Week Lead Time (weeks) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Gross requirement Scheduled receipt On-Hand Net requirement Required date Order release Gross requirement Scheduled receipt On-Hand Net requirement Required date Order release Gross requirement Scheduled receipt On-Hand Net requirement Required date Order release Gross requirement Scheduled receipt On-Hand Net requirement Required date Order release d. Explain on what situation lot-for-lot sizing technique is not desirable to be adopted. (1 mark)

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