Question: Operations Management Dr . Neha Mittal Mini Project: Bottleneck Analysis Mexican Fast Food Joint is net profit. This problem involves a cost - benefit process
Operations Management Dr Neha Mittal Mini Project: Bottleneck Analysis Mexican Fast Food Joint is net profit. This problem involves a costbenefit process analysis for laying out a facility. The process involves a Chipotlestyle line whereby customers arrive, order food, and move through the system. Your objective is to staff the system with the optimal number of employees, given an estimate of how many customers will be arriving per hour. Each of your employees is paid $hour and each customers food order averages $ out of which $ The starting point for analysis is when you staff the system with one employee @ $hour; we will treat revenue and costs as separate This system is depicted below: the single employee takes care of the entire transaction in seconds for each customer. A seconds For now, assume that the demand rate ie the arrival rate in this system is at least as fast as the maximum rate at which the system can operate. To put it a little differently, we are assuming that the system is in steadystate. a Find the maximum output rate for this system, and the corresponding net profit with the single employee. Now you will consider adding a second employee to staff the system. It turns out that the seconds for the entire transaction currently depicted by task A above cannot be divided equally, as you might have hoped. Instead, it can be broken down into two tasks, or steps, B and C depicted below. B seconds C seconds Please note that we are not adding any extra time for the customer to transition from step B to step C although in real life it might take time to do this. In this sense, the process we depict is frictionless While obviously this process has a higher output rate than the one in a once again we will assume that the demand is more than sufficient, ie we will consider the process in steady state for now. b As in a find the maximum output rate for this system and the corresponding net profit. Will your process benefit monetarily from the addition of the second employee? Why or why not? c Once again, you will consider applying the principle of division of labor yet again. Task B above is the bottleneck and you will consider breaking it down into two steps. As it turns out, you are able to modify the process as follows below D seconds E seconds F seconds Now, with three employees each performs one step and in a frictionless steadystate, find the maximum output rate for this system and the corresponding profit. Does the process benefit from adding the third employee? d Finally, you want to continue the division of labor and the natural task to break down is FWhy But the best you can do is to break F down into two tasks that take and then seconds. I dont think we need another diagram here! Once again, in steadystate, demonstrate whether it is worth it in the same costbenefit fashion to add a fourth employee here. e If you find in d that the additional profit does not exceed the extra $ in employee compensation for the fourth staff member then show what the per customer profit will have to increase to to make the fourth employee worthwhile.
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