PO 2100 Lab #1 Plant E Lab Sketch Class: Process Systems Operation and Maintenance Due Date: TBD Objectives: 1. Read and comprehend P&ID drawings by interpreting standard ISA drafting symbols. 2. Sketch Plant E using the standard ISA drafting symbols and basic drafting skills. 3. Trace lines on a plant to learn the mechanical layout of Plant E. Subject: Sketch Plant E - The Packed Distillation Column from the feed tank to the distillation column and back to the feed tank. Include in your drawing all of the systems that are used for the process. Using a single line diagram method of sketching draw all of the piping, fittings and instruments by using standard ISA Drafting Symbols. Purpose: It is an expectation of any process operator who is new to a facility, unit or plant to learn their equipment. This assignment is a proven way to get the process operator out in their plant and become familiar with the mechanical and physical layout. Assignment: 1. Sketch a PFD of Plant E, a rough sketch must be signed off by the instructor prior to attempting the plant E P&ID. This will be attached to your assignment that you will hand in. 2. For the P&ID sketch the feed system from the tank up to and including the distillation column including equipment and fittings and instrumentation. 3. Sketch the top system from the distillation column to the vacuum pump and top product back to the feed tank. 4. Sketch the bottom system from the distillation column the flows back to the feed tank. 5. Identify ALL fittings, using proper symbols, attached to Plant E and each line must include a method showing the proper direction of flow. 6. This diagram must include ALL equipment and fittings that is attached to each one of these systems. Page 1 of 2 Details 1. Sketches are to be completed on white unlined paper. 2. Sketches must be completed with a border and title block. 3. Single lines must include arrows showing directions of flow. 4. Completed in pencil 5. Fully labeled. 6. Use templates, rulers, drawing instruments, etc for ALL lines. 7. Check that all spelling is correct (from nameplates, books, instructors, etc) 8. Neatness Total Marks: 100 Before You Start: Understand the intent and the expectations of the assignment. Sketching: a) Sketches must be completed on plain, white paper. b) A3 or A4 paper is recommended; enquire with your instructor if this is unsuitable. c) A distinct single line border of about 0.75" or 19 mm must be drawn around the page. d) A title block must appear in the lower right corner of every page. It must include at least the drawing title, date, your name, and NTS (not to scale). The title block must be drawn in the same direction as the sketch. e) Use templates, rulers, drawing instruments, etc for ALL lines. Check that all spelling is correct (from nameplates, books, instructors, etc) B) Label neatly; use faint guidelines, stencils, etc. All printing must be horizontal To verify how the marks will be distributed see the associated marking matrix for this assignment. All work must be your own and must be hand drawn using the appropriate tools. Each student will hand in their own sketch but working in teams to determine proper paths of flow is encouraged. the Copying will result in a mark of zero for the one copying and the one supplying. Page 2 of 2 PO 2100 Lab #1 Plant E Lab Sketch Marking Matrix Feed System Marks 21 Tanks -1 Pumps - 4 marks each 1 Heat Exchangers - 2 Flow meter-1 Control valves -- 4 marks each 1 Pressure gauges - 1 Safety Valves - 2 Column-1 Miscellaneous -5 Top or Overhead System Marks 22 Heat Exchangers - 2 Vessels -2 Pumps - 3 marks each. 2 Flow meters-2 Control Valves - 4 marks each 1 Safety Valves -1 Pressure gauge-1 Miscellaneous - 4 Bottom System Marks 21 Heat Exchangers-2 Control valves - 4 marks each 2 Pumps - 3 marks each 1 Drain-1 Pressure Gauge-1 Safety Valve - 1 Miscellaneous - 5 Sketch Marks = 26 Title block and borders - 6 Neatness - 20 (legible, using a ruler, faint lines, smooth lines etc) Process Flow Diagram marks=10 Lab #1 Total 100 marks PO2100 Lab #1 Marking Matrix You will lose a mark if you are missing any, but not limited to, the following list of items: isolation valves, instruments, missed labelling, incorrect Tag #, incorrect order or missing arrows. Each error will cost you 1 mark and will be deducted from the miscellaneous mark for that specific system. For each item that has a mark greater than 1, this means I will be looking for more than 1 item for that specific system up to the total of marks. If 4 marks, I will be looking for 4 items to grade. PO 2100 Lab #1 Plant E Lab Sketch Class: Process Systems Operation and Maintenance Due Date: TBD Objectives: 1. Read and comprehend P&ID drawings by interpreting standard ISA drafting symbols. 2. Sketch Plant E using the standard ISA drafting symbols and basic drafting skills. 3. Trace lines on a plant to learn the mechanical layout of Plant E. Subject: Sketch Plant E - The Packed Distillation Column from the feed tank to the distillation column and back to the feed tank. Include in your drawing all of the systems that are used for the process. Using a single line diagram method of sketching draw all of the piping, fittings and instruments by using standard ISA Drafting Symbols. Purpose: It is an expectation of any process operator who is new to a facility, unit or plant to learn their equipment. This assignment is a proven way to get the process operator out in their plant and become familiar with the mechanical and physical layout. Assignment: 1. Sketch a PFD of Plant E, a rough sketch must be signed off by the instructor prior to attempting the plant E P&ID. This will be attached to your assignment that you will hand in. 2. For the P&ID sketch the feed system from the tank up to and including the distillation column including equipment and fittings and instrumentation. 3. Sketch the top system from the distillation column to the vacuum pump and top product back to the feed tank. 4. Sketch the bottom system from the distillation column the flows back to the feed tank. 5. Identify ALL fittings, using proper symbols, attached to Plant E and each line must include a method showing the proper direction of flow. 6. This diagram must include ALL equipment and fittings that is attached to each one of these systems. Page 1 of 2 Details 1. Sketches are to be completed on white unlined paper. 2. Sketches must be completed with a border and title block. 3. Single lines must include arrows showing directions of flow. 4. Completed in pencil 5. Fully labeled. 6. Use templates, rulers, drawing instruments, etc for ALL lines. 7. Check that all spelling is correct (from nameplates, books, instructors, etc) 8. Neatness Total Marks: 100 Before You Start: Understand the intent and the expectations of the assignment. Sketching: a) Sketches must be completed on plain, white paper. b) A3 or A4 paper is recommended; enquire with your instructor if this is unsuitable. c) A distinct single line border of about 0.75" or 19 mm must be drawn around the page. d) A title block must appear in the lower right corner of every page. It must include at least the drawing title, date, your name, and NTS (not to scale). The title block must be drawn in the same direction as the sketch. e) Use templates, rulers, drawing instruments, etc for ALL lines. Check that all spelling is correct (from nameplates, books, instructors, etc) B) Label neatly; use faint guidelines, stencils, etc. All printing must be horizontal To verify how the marks will be distributed see the associated marking matrix for this assignment. All work must be your own and must be hand drawn using the appropriate tools. Each student will hand in their own sketch but working in teams to determine proper paths of flow is encouraged. the Copying will result in a mark of zero for the one copying and the one supplying. Page 2 of 2 PO 2100 Lab #1 Plant E Lab Sketch Marking Matrix Feed System Marks 21 Tanks -1 Pumps - 4 marks each 1 Heat Exchangers - 2 Flow meter-1 Control valves -- 4 marks each 1 Pressure gauges - 1 Safety Valves - 2 Column-1 Miscellaneous -5 Top or Overhead System Marks 22 Heat Exchangers - 2 Vessels -2 Pumps - 3 marks each. 2 Flow meters-2 Control Valves - 4 marks each 1 Safety Valves -1 Pressure gauge-1 Miscellaneous - 4 Bottom System Marks 21 Heat Exchangers-2 Control valves - 4 marks each 2 Pumps - 3 marks each 1 Drain-1 Pressure Gauge-1 Safety Valve - 1 Miscellaneous - 5 Sketch Marks = 26 Title block and borders - 6 Neatness - 20 (legible, using a ruler, faint lines, smooth lines etc) Process Flow Diagram marks=10 Lab #1 Total 100 marks PO2100 Lab #1 Marking Matrix You will lose a mark if you are missing any, but not limited to, the following list of items: isolation valves, instruments, missed labelling, incorrect Tag #, incorrect order or missing arrows. Each error will cost you 1 mark and will be deducted from the miscellaneous mark for that specific system. For each item that has a mark greater than 1, this means I will be looking for more than 1 item for that specific system up to the total of marks. If 4 marks, I will be looking for 4 items to grade