Question: Problem 3 CL: 3 0 / Others:optional After successfully modeling the heat loss in a pipe transporting saturated steam ( in class ) , you
Problem CL: Others:optional After successfully modeling the heat loss in a pipe transporting
saturated steam in class you found out that the expected heat loss in the winter is very high. This will
imply the need of producing more steam in the plant with the corresponding increase in fuel
consumption in the boilers Your next task is to propose a solution for this issue by considering
insulating the pipe. Your manager is extremely interested in hearing about it since there are many other
pipes with similar issues and the economic loss that is expected is SIGNIFICANT.
i Develop a mathematical formulation for this problem. In other words:
a Find a suitable objective function ie what do you want to minimize or maximize
b Generate a model that will capture the relationships between key variables.
ii For mechanical reasons the thickness of the insulation should not be greater than
How can you add this information inside your formulation?
iii Does the heat loss depend on the steam flow? Why? If it does not, under what conditions
may the steam flow variable become relevant? Mention at least one
iv Any increase in the fuel consumption implies an increase in the CO emissions. How does
the objective function change if you want to penalize these emissions?
Considerations:
Please use symbols to represent any parameter that you need in the model eg insulator price
conductivity etc.
Assume the cost of the insulator per unit of time to be the total cost of the insulator divided by
its lifespan
The cost of producing the saturated steam given in US$kW is
Any equation in the formulation that does not affect the solution space should be removed
The CO penalization is given in US$ton of CO emitted.
Hints:
Heat loss from radiation is not significant if the external temperature of the insulating material is
close to ambient temperature.
The energy carried by the extra steam generated is equal to the heat lost in the pipe.
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