Question: PROCESS FLOW DRAWINGS FOR A DEPARTMENT STOCK MANAGEMENT SYSTEM SCENARIO What s so hard about managing our stock of stationery? asked Emily. I ll tell
PROCESS FLOW DRAWINGS FOR A DEPARTMENT STOCK MANAGEMENT SYSTEM
SCENARIO
Whats so hard about managing our stock of stationery? asked Emily. Ill tell you what. Nothing. Thats what. She was
in opposition to any reform of the stationery management process at the office, and she was not alone. Most of the staff felt
the same way.
But Paul, the manager of the Civil & Electrical Engineering Department, felt very differently. Simply put, the current manual
paperbased stock procedure is not working, or at least, it is not being used properly. There is no accountability, and there
are absolutely no controls. It is a free for all Certain items always seem to be either low or out of stock. If a certain volume
or quantity a particular item was expected to be in stock based on the monthly stock level reports, very often the actual quantity
would be less. He didnt say it but Paul felt that the staff members routinely helped themselves to whatever they wanted
from the stationery stock room for personal and home use without using the required voucher request procedure. Perhaps,
they were using the request vouchers, but they were slipping in extra items or ordering items a bit too frequently for Paul to
notice that they were overordering items to take home.
The procedure currently in place for a staff member to request stationery or supply items from the stock room involved filling
out a Department Voucher form with all of their needed items and their respective quantities. The staff member would sign
the form, then take the Voucher to Paul cosign the form to authorize the release of the requested items from the stock room.
Before cosigning the voucher, Paul would typically check the latest stock volume report to make sure that sufficient stock was
available, but this report is produced only at the end of each month, so it is often outdated. However, checking the outdated
stock report is not how the approval decision is supposed to be made. He needs to make his approval decision based on
whether the employees request is a valid workrelated request, or if he believes that the employee is abusing the department
privilege of providing stationery and other supplies. What Paul really needs is to be able to check on how often each staff
member orders items over time, and how many items they have been requesting. But checking through hundreds of filed
voucher forms to do the math simply takes too much time, and Paul is otherwise busy doing his real job managing the
department, so he would just cosign the request vouchers without doing proper checks, and go back to his duties. The staff
members would then go to the stock room with their voucher forms and present them to the stock room attendant, Janet.
Janet is the stock room attendant who is responsible for running the stock rooms operations, keeping track of stock levels,
and producing the monthly stock volume report. As her job is clerical in nature, Janet is not an engineer. Her desk is located
at the back of the stock room. Upon entry to the room, staff members would pass several aisles of shelves with a multitude
of different items kept in stock. When she receives the voucher, she would go to the shelves to collect the requested items.
If any of the requested items happen to be out of stock, Janet would place the Voucher in her Pending file until items were
restocked. Once the items have been restocked at a future date, Janet would complete the staff members stock request and
fulfill their order. To fulfill all orders, she would retrieve the requested items and deliver them to the staff member, then stamp
the voucher form as Delivered and file the form. Janet completed the order by updating her stock book to reflect the new
reduced stock volumes, the staff members name who made the request, and any other relevant information relating to the
transaction.
At the end of the month, Janet will do a physical inventory count to compare the actual stock levels with the numbers in the
stock book, then she would produce the monthly stock volume report for Paul. Unfortunately, there was almost always a
difference between the stock books numbers and the actual stock numbers, and this is what led to Pauls suspicion that
perhaps some employees were helping themselves Paul felt that Janet was either giving out too many items, that she was
stealing items for her own personal use, that she was not keeping accurate records of the stock volume, or that the other
members of staff were taking items from the shelves while Janet was otherwise distracted. Paul even thought that it was
possible that persons were ordering extras of certain items such as reams of copy paper so that they could take these extra
items home for personal use.
A big part of the problem was that an actual count of the stock volumes was done once per month at the end of the month, so
missing items would not be notic
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