Question: ( Process Improvement ) There are five activities in making one toy: cutting, sewing, stuffing, assembling, and packaging. The activities have to be carried out
Process Improvement There are five activities in making one toy: cutting, sewing, stuffing, assembling, and packaging. The activities have to be carried out in this order. The processing time of each activity is given below:
tableActivityProcessing time minutes per toyCuttingSewingStuffingAssemblingPackaging
Demand rate is toys per hour. Currently we have worker A in charge of cutting, worker in charge of sewing and stuffing, and worker in chargr. of assembling and packaging.
a If each worker is paid $ per hour, what is the cost of direct labor associated with making one toy?
b What is the labor content in minutes associated with making one toy?
c What is the total idle time in minutes
d What is the average labor utilization?
e What is the takt time in minutes
f What is the target manpower for the given demand rate?
g If we balance the line by moving assembling to worker B what is the average labor utilization?
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