Question: ( Process Improvement ) There are five activities in making one toy: cutting, sewing, stuffing, assembling, and packaging. The activities have to be carried out

(Process Improvement) There are five activities in making one toy: cutting, sewing, stuffing, assembling, and packaging. The activities have to be carried out in this order. The processing time of each activity is given below:
\table[[Activity,Processing time (minutes per toy)],[Cutting,10],[Sewing,10],[Stuffing,5],[Assembling,5],[Packaging,25]]
Demand rate is 4 toys per hour. Currently we have worker A in charge of cutting, worker B in charge of sewing and stuffing, and worker C in chargr. of assembling and packaging.
a. If each worker is paid $10 per hour, what is the cost of direct labor associated with making one toy?
b. What is the labor content (in minutes) associated with making one toy?
c. What is the total idle time (in minutes)?
d. What is the average labor utilization?
e. What is the takt time (in minutes)?
f. What is the target manpower for the given demand rate?
g. If we balance the line by moving assembling to worker B, what is the average labor utilization?
 (Process Improvement) There are five activities in making one toy: cutting,

Step by Step Solution

There are 3 Steps involved in it

1 Expert Approved Answer
Step: 1 Unlock blur-text-image
Question Has Been Solved by an Expert!

Get step-by-step solutions from verified subject matter experts

Step: 2 Unlock
Step: 3 Unlock

Students Have Also Explored These Related General Management Questions!