Question: Q5. From the following data, apply Value Stream Mapping. Draw a current state map, identify waste, and propose the changes. Pre-manufacturing o Order entry time

Q5. From the following data, apply Value Stream Mapping. Draw a current state map, identify waste, and propose the changes.

Pre-manufacturing

o Order entry time = Same day

o Raw material ordering = 24 hour

o Raw material delivery time = 10 days

o Incoming inspection time = 12 hours

o Raw Material inventory = 1500

Process steps

Operation

WIP

Cycle Time (Sec)

Changeover Time (Sec)

Cutting

200

24

4

Centering

150

6

14

Drilling

550

58

20

Tapping

600

86

18

Cutting

200

26

4

Milling

375

48

6

Polishing

75

4

4

Inspection

450

60

2

Welding

125

6

6

Polishing

250

22

4

Inspection

450

41

2

Packaging

200

17

17

Post-manufacturing

o Finished goods inventory = 600

o Delivery time = 3 days

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