Question: Question 4 (a) Differentiate three (3) principles between mass production (MP) and lean manufacturing (LM). (6 marks) (b) Determine four (4) waste in lean manufacturing.

Question 4 (a) Differentiate three (3) principles between mass production (MP) and lean manufacturing (LM). (6 marks) (b) Determine four (4) waste in lean manufacturing. (8 marks) (c) Determine three (3) benefits of establishing green manufacturing and three (3) benefits of virtual enterprise (VE), respectively. (6 marks) (d) Xeon Automotive (Malaysia) Sdn. Bhd. produces short runs of pistons for automotive industry. The owner of the company is trying to introduce the concept of lean manufacturing (LM) on one of its assembly lines. His intention is to implement the just-in-time (JIT) system using Kanban to reduce the inventory level. The details of the production data for pistons in the assembly line are inclusive of set up cost = RM10, holding cost = RM100 (per unit per year), daily production = 200 units per day, annual demand = 25,000 units (with daily usage of 100 units), manufacturing lead time = 3 days, and safety stock = day of production. i. Calculate the size of the Kanban. (2 marks) ii. Compute the number of the Kanban

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