Question: Stan has a problem. He must prepare an aggregate production plan for his boss as soon as possible. However, he doesnt know the best way

Stan has a problem. He must prepare an aggregate production plan for his boss as soon as possible. However, he doesnt know the best way to use his workers or his machines. He has the following information: Cost to hire: $100 per worker Cost to layoff: $400 per worker Total Capacity: 14,000 units per quarter Inventory costs: $5 per unit per quarter Demand schedule: Q1 9,000 Q2 10,000 Q3 7,500 Q4 12,000

Stan cannot subcontract work or let orders go unfilled or pay overtime. He knows each worker can produce 25 units per quarter and workers must make whole units. He has 10 workers on staff right now and when hiring he cannot hire partial/fractional workers. Which of the following plans is the better option? Is it mixed because the total cost is lower than the other two strategies?

Level

Qtr Demand Production Workers needed Hire Layoff Ending Inventory
Q4 10 0
Q1 9,000 9,625 385 375 0 625
Q2 10,000 9,625 385 0 0 250
Q3 7,500 9,625 385 0 0 2,375
Q4 12,000 9,625 385 0 0 0
Totals 375 0 3250
Marginal costs $100 $400 $5
Cost $37,500 $0 $16,250
$53,750

Chase

Qtr Demand Production Workers needed Hire Layoff Ending Inventory
Q4 10 0
Q1 9,000 9,000 360 350 0 0
Q2 10,000 10,000 400 40 0 0
Q3 7,500 7,500 300 0 100 0
Q4 12,000 12,000 480 180 0 0
Totals 570 100 0
Marginal costs $100 $400 $5
Cost $57,000 $40,000 $0
$97,000

Mixed

Qtr Demand Workers needed Production Hire Layoff Ending Inventory
Q4 10 0
Q1 9,000 370 9,250 360 0 250
Q2 10,000 390 9,750 20 0 0
Q3 7,500 390 9,750 0 0 2,250
Q4 12,000 390 9,750 0 0 0
Totals 380 0 2500
Marginal costs $100 $400 $5
Cost $38,000 $0 $12,500
$50,500

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