Question: Stan has a problem. He must prepare an aggregate production plan for his boss as soon as possible. However, he doesnt know the best way
Stan has a problem. He must prepare an aggregate production plan for his boss as soon as possible. However, he doesnt know the best way to use his workers or his machines. He has the following information: Cost to hire: $100 per worker Cost to layoff: $400 per worker Total Capacity: 14,000 units per quarter Inventory costs: $5 per unit per quarter Demand schedule: Q1 9,000 Q2 10,000 Q3 7,500 Q4 12,000
Stan cannot subcontract work or let orders go unfilled or pay overtime. He knows each worker can produce 25 units per quarter and workers must make whole units. He has 10 workers on staff right now and when hiring he cannot hire partial/fractional workers. Which of the following plans is the better option? Is it mixed because the total cost is lower than the other two strategies?
Level
| Qtr | Demand | Production | Workers needed | Hire | Layoff | Ending Inventory |
| Q4 | 10 | 0 | ||||
| Q1 | 9,000 | 9,625 | 385 | 375 | 0 | 625 |
| Q2 | 10,000 | 9,625 | 385 | 0 | 0 | 250 |
| Q3 | 7,500 | 9,625 | 385 | 0 | 0 | 2,375 |
| Q4 | 12,000 | 9,625 | 385 | 0 | 0 | 0 |
| Totals | 375 | 0 | 3250 | |||
| Marginal costs | $100 | $400 | $5 | |||
| Cost | $37,500 | $0 | $16,250 | |||
| $53,750 |
Chase
| Qtr | Demand | Production | Workers needed | Hire | Layoff | Ending Inventory |
| Q4 | 10 | 0 | ||||
| Q1 | 9,000 | 9,000 | 360 | 350 | 0 | 0 |
| Q2 | 10,000 | 10,000 | 400 | 40 | 0 | 0 |
| Q3 | 7,500 | 7,500 | 300 | 0 | 100 | 0 |
| Q4 | 12,000 | 12,000 | 480 | 180 | 0 | 0 |
| Totals | 570 | 100 | 0 | |||
| Marginal costs | $100 | $400 | $5 | |||
| Cost | $57,000 | $40,000 | $0 | |||
| $97,000 |
Mixed
| Qtr | Demand | Workers needed | Production | Hire | Layoff | Ending Inventory |
| Q4 | 10 | 0 | ||||
| Q1 | 9,000 | 370 | 9,250 | 360 | 0 | 250 |
| Q2 | 10,000 | 390 | 9,750 | 20 | 0 | 0 |
| Q3 | 7,500 | 390 | 9,750 | 0 | 0 | 2,250 |
| Q4 | 12,000 | 390 | 9,750 | 0 | 0 | 0 |
| Totals | 380 | 0 | 2500 | |||
| Marginal costs | $100 | $400 | $5 | |||
| Cost | $38,000 | $0 | $12,500 | |||
| $50,500 |
Step by Step Solution
There are 3 Steps involved in it
Get step-by-step solutions from verified subject matter experts
