Question: . The following diagram represents a manufacturing process, which consists of five production stages, A , B , C , D , and E .
The following diagram represents a manufacturing process, which consists of five production stages, A B C D and E Setup times and run times are given in Table
TABLE
STAGE SETUP TIME PER LOT
minutes PROCESSING TIME PER UNIT minutes
A
B
C
D
E
Assume that after processing each lot a new setup is required and all setups are done when a lot arrives to a stage and the company has determined that lot size will be units.
a Identify the bottleneck stage
b What is the cycle time?
c What is the throughput time?
d What is the workinprocess inventory?
e Assume the company is operating three shifts of hours. What is the daily capacity of the operation at steady state
f How much idle time does each stage have?
g What will be the throughput time and workinprocess inventory if idle time at stages are used for setup?
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