1 The following diagram represents a manufacturing process, which consists of five production stages, A, B, C, D, and E Setup times and run times are given in Table 1 Assume that after processing each lot a new setup is required and all setups are done when a lot arrives to a stage and the company has determined that lot size will be 20 units Identify the bottleneck stage What is the cycle time What is the throughput time What is the work in process inventory Assume the company is operating three shifts of 8 hours What is the daily capacity of the operation (at steady state) How much idle time does each stage have What will be the throughput time and work in process inventory if idle time at stages are used for setup R M A VE R M F G B 0 E R M 40 TABLE 1 STAGE SETUP TIME PER LOT (minutes) 30 PROCESSING TIME PER UNIT (minutes) 3 B 45 1 20 2 D 20 5 E 10 2

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Question: 1. The following diagram represents a manufacturing process, which consists of five production stages, A, B, C, D, and E. Setup times and run times

1. The following diagram represents a manufacturing process, which consists of five production stages, A, B, C, D, and E. Setup times and run times are given in Table 1.

1. The following diagram represents a

Assume that after processing each lot a new setup is required and all setups are done when a lot arrives to a stage and the company has determined that lot size will be 20 units.

Identify the bottleneck stage
What is the cycle time?
What is the throughput time?
What is the work-in-process inventory?
Assume the company is operating three shifts of 8 hours. What is the daily capacity of the operation (at steady state)?
How much idle time does each stage have?
What will be the throughput time and work-in-process inventory if idle time at stages are used for setup?

R/M A VE R/M F/G B 0" E R/M 40 TABLE 1 STAGE SETUP TIME PER LOT (minutes) 30 PROCESSING TIME PER UNIT (minutes) 3 B 45 1 20 2 D 20 5 E 10 2

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