Question: Week 1 2 3 4 5 6 7 8 Forecast 80 80 80 80 100 100 100 100 Committed Customer Orders 65 35 30 20
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| Forecast | 80 | 80 | 80 | 80 | 100 | 100 | 100 | 100 |
| Committed Customer Orders | 65 | 35 | 30 | 20 | 0 | 0 | 0 | 0 |
| Projected On-hand Ending Inventory | 70 | 190 | 110 | 30 | 130 | 30 | 130 | 30 |
| Net Inventory Before MPS | 70 | -10 | 110 | 30 | -70 | 30 | -70 | 30 |
| MPS Receipt | 0 | 200 | 0 | 0 | 200 | 0 | 200 | 0 |
| MPS Start | 200 | 0 | 0 | 200 | 0 | 200 | 0 | / |
| Available-To-Promise Inventory (Uncommitted) | 90 | 135 | / | / | 180 | / | 200 | / |
Table 1: MPS table for end product 'W' in Question1
- Use your master production schedule (i.e., MPS Start) in Table 1 to develop a material requirement plan (MRP) for the subassembly L using the lot-for-lot policy. [4 marks]
| Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| MPS Start for 'W' |
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| L | Lead Time = 1 week; On-hand inventory = 400 units; | |||||||
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| Scheduled Receipt in Week 1 = 350 Units | |||||||
| Gross Requirement |
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| Scheduled Receipts |
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| Projected on Hand Ending Inventory |
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| Net Requirement |
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| PO Receipts |
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| PO Releases |
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