Question: Week 1 2 3 4 5 6 7 8 Forecast 80 80 80 80 100 100 100 100 Committed Customer Orders 65 35 30 20

Week

1

2

3

4

5

6

7

8

Forecast

80

80

80

80

100

100

100

100

Committed Customer Orders

65

35

30

20

0

0

0

0

Projected On-hand Ending Inventory

70

190

110

30

130

30

130

30

Net Inventory Before MPS

70

-10

110

30

-70

30

-70

30

MPS Receipt

0

200

0

0

200

0

200

0

MPS Start

200

0

0

200

0

200

0

/

Available-To-Promise Inventory

(Uncommitted)

90

135

/

/

180

/

200

/

Table 1: MPS table for end product 'W' in Question1

  1. Use your master production schedule (i.e., MPS Start) in Table 1 to develop a material requirement plan (MRP) for the subassembly L using the lot-for-lot policy. [4 marks]

Week

1

2

3

4

5

6

7

8

MPS Start for 'W'

L

Lead Time = 1 week; On-hand inventory = 400 units;

Scheduled Receipt in Week 1 = 350 Units

Gross Requirement

Scheduled Receipts

Projected on Hand Ending Inventory

Net Requirement

PO Receipts

PO Releases

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