Question: What can we learn about the process flows from Figure 2? Consider the following issues in your response: Is there a bottleneck in the process?
What can we learn about the process flows from Figure 2? Consider the following issues in your response:
- Is there a bottleneck in the process? If so, where is it? Explain.
- How much processing time does each finished product require?
- How many units per hour is the process capable of producing?
- Is there a relationship between the process bottleneck and output per hour? Explain
**Some say step 1 since it takes 4 mins. others are saying step 5 because the tire balance step needed to be added due to the tire supplier providing faulty tires. So I was not sure what answer is correct for question 1. ***For question three some say The process capable of producing = 60 minutes/4 minutes = 15 units per hour and others says The process is capable of producing 3.33 units per hour.
Figure 2: Process Diagram (Time Shown in Minutes : Seconds) Fork assembly Process time 1:45 Tire balancing Process time 3:00 Step 4 Step 5 1 Powder coating Process time 3:00 Wheel assembly Process time 2:15 Step 3 Step 6 Weld clean-up 2:00 Degrease and powder coat prep:30 Handlebar mounting Process time 1:30 Step 2 Step 7 Steel tubing delivered by forklift Cut tubing :30 Welding Setup time (jig) :15 Process time 3:15 Transport to loading queue for JIT JIS delivery Step 1 Step 8 To the OEM: One delivery per hour
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