X m 6 week demand Size change 2 weeks before shipment lili Production control Customers TWI Industries 1 shop order / customer MRP 60 day order 15 Make to order apayas buddys Allied Untitled (Draft) 24000pcs/m 25 lower 200 higher 2 pent/th 18 week lead rods 7 month 12 week lead : forgina 611 Ad Apled 50 avg MarkerFelt-Thin 5/box Daily priority list Daily priority list Daily priority list Daily priority list Several Daily priority list A A A A A Untitled (Draft) 20 days uncut 20 days raw 5 days cut 9 days welded 3 days welded 5 days deflashed 2 days painter V4 days finished 4 days finished 6 days painted Welding Welding Deflash End fitting Machine of Shipping Workstation Workstation 2 Workstation Painting Assembly forcing Department Cutting RESOURCES RESOURCES RESOURCES RESOURCES RESOURCES RESOURCES RESOURCES RESOURCES ZZ EPE: 8 days 27000s do Ct: 15 sec Co: 15 min/Ihr Uptime: 100% EPE: 25 days 27000s Ct: 100/30m sec Co: 15 min/Ihr Uptime: 90% 27000s Ct: 100/90m sec Co: 15 min/Ihr Uptime: 807 EPE: 3 days 27000s Ct: 100/30m sec Co: 15 min/ihr Uptime: 100% EPE: 5 days 27000s Ct: 195 sec Co: 10 min Uptime: 100% EPE: 4 days 27000s Ct: 30 sec Co: 2hr Uptime: 100% EPE: 24 days 27000s EPE: days C 27 days to get through twi production process 5 days 3 days 3 days 5 days 8 days 4 days 4 days Production lead time. 52 days Processing time: 15 secs 40 secs 40 secs 40 secs 86400 secs 195 secs $0 secs $6760 secs 6:49 PM Tue Sep 2 CE 1) What is the takt time? 2) Will you build to a finished goods supermarket from which the customer pulls, or directly to shipping? 3) Where can you use continuous flow? 4) Where will you need to use supermarket pull systems in order to control production of upstream processes? 5) At what single point in the production chain will you schedule production? 6) How will you level the production mix? 7) How will you level the product mix? 8) What process improvements will be necessary