It is desired to control the exit temperature T 2 of the heat exchanger shown in Fig.

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It is desired to control the exit temperature T2of the heat exchanger shown in Fig. E11.18 by adjusting the steam flow rate ws. Unmeasured disturbances occur in inlet temperature T1. The dynamic behavior of the heat exchanger can be approximated by the transfer functions

T,(s) °F 2.5e-s W;(s)¯ 10s +1 T(s) 0.9e-2s T{(s) [=] Ib/s -[=] dimensionless 5s + 1

where the time constants and time delays have units of seconds. The control valve has the following steady-state characteristic:

Ws w, = 0.6Vp – 4

where p is the controller output expressed in mA. At the nominal operating condition, p = 12 mA. After a sudden change in the controller output, ws reaches a new steady-state value in 20 s (assumed to take five time constants). The temperature transmitter has negligible dynamics and is designed so that its output signal varies linearly from 4 to 20 mA as T2 varies from 120 to 160ˆ˜F.

(a) If a proportional-only feedback controller is used, what is Kcm ? What is the frequency of the resulting oscillation when Kc = Kcm ?
(b) Estimate Kcm using direct substitution and a 1/1 Pade approximation for the time-delay term. Does this analysis provide a satisfactory approximation?

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Process Dynamics and Control

ISBN: 978-1119385561

4th edition

Authors: Dale E. Seborg, Thomas F. Edgar, Duncan A. Mellichamp, Francis J. Doyle

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