Question: An electronics manufacturer makes remote control devices for interactive-cable-TV systems. The following assembly tasks must be performed on each device. Task Description Predecessor(s) Time (min.)

An electronics manufacturer makes remote control devices for interactive-cable-TV systems. The following assembly tasks must be performed on each device.

Task

Description

Predecessor(s)

Time (min.)

A

Place circuit into circuit frame

--

0.50

B

Solder circuit connections to central circuit control

A

0.70

C

Place circuit assembly in device frame

B

0.40

D

Attach circuit assembly to device frame

C

0.30

E

Place and attach display to frame

--

0.30

F

Place and attach keypad to frame

--

0.20

G

Place and attach top body of device to frame

E, F

0.35

H

Place and attach battery holder to frame

D

0.40

I

Place and attach bottom body of device to frame

G, H

0.60

J

Test device

I

0.30

Draw the precedence diagram for this problem, then determine the following:

a. What is the sum of the task times? [ Select ] ["25.9", "4.67", "4.05", "5.34"] minutes

b. What cycle time will allow the production of 200 units over a ten-hour day? [ Select ] ["1.78", "3.9", "15", "3"] minutes

c. What is the theoretical number of workstations needed? [ Select ] ["2", "1", "3", "5"]

d. What is the actual number of stations? [ Select ] ["3", "5", "2", "1"]

e. Was there an opportunity to improve the balance of the line based on cycle time? [ Select ] ["no", "yes"] If so, what is the new cycle time, idle time and efficiency? [ Select ] ["2.5; 1.45; 83.7%", "3.2; 2.1; 55.6%", "3.0; 1.95; 67.5%", "same as the original calculation", "2.8; 1.55; 72.3%"]

f. Based on your answer to e. what is the total idle time over the 10 hour work day, in minutes? [ Select ] ["286.17", "332.14", "312.56", "1.95", "6.53"]

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