Question: Develop a Process Decision Program Chart (PDPC Chart) for a manufacturing operation of a product of your choosing. The goal is to minimize the waste

Develop a Process Decision Program Chart (PDPC Chart) for a manufacturing operation of a product of your choosing. The goal is to minimize the waste in the manufacturing operation.

Wastes in a manufacturing operation are: overproduction, waiting, transporting, over processing, unnecessary inventory, unnecessary motion, defects.

Your PDPC chart doesn't need to offer solution to all the wastes, you can pick 1-2 wastes to offer solution to.

Example:

Problem Statement: Manufacturing of a gear train.

Solutions: CNC cutting, Modeling & Simulation, Prototyping

Things that can go wrong: Modeling software fails, simulation fails, cutter not properly aligned, material is not aligned properly,....

Counter Measures: Use a different modeling and simulation software, maintain cutters often, provide alignment measurements, ....

Excel spreadsheet for the PDPC chart.

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