Question: Interpret and explain the Current VSM and Its two Future VSM in details Current Value Stream Mapping (VSM) For Producing Yogurt Production Control Weekly Order

Interpret and explain the Current VSM and Its two Future VSM in details

Current Value Stream Mapping (VSM) For Producing Yogurt Production Control Weekly Order Customer Monthly Order 5,000 Lt Yogurt / Month Supplier 20 Days/Month Shift 1 06:00 am - 12:00 pm Shift 2 12:00 pm - 18:00 pm 2 Shift 3 18:00 pm - 24:00 am 250-350 Lt DAILY PRODUCTION PLAN DAILY DESPATCH Tues & Thurs 1 X Daily 1 1340 5 Days 950 770 Testing Milk 700 Raw milk is standardized pasteurized and homogenized Stored & Cooled Transformed to small tanks for Filling Machines (Assembly ) 1200 Despatch 1 flavaour 1 1 1 0 1 O OJ O 0 0 C/T = 500 sec C/T = 100 sec CIT = 600 sec C/T = 60 sec = /= C/T = 1200 sec C/O = 5 mins C/O = 10 mins C/O = 20 mins C/O = 3 mins C/O = 5 mins UpTime = 85% Up Time - 100% = UpTime = 100% UpTime = 85% UpTime = 85% 3 Shifts 3 Shifts 3 Shifts 3 Shifts 3 Shifts 5 Days 2.8 Days 5.4 Days 3.8 Days 3.1 Days 4.8 Days Production Lead Time = 24.9 Days 600 sec 1200 sec 500 sec 60 sec 100 sec Processing Time = 41 mins Future Value Stream Mapping( VSM 2 ) For Producing Yogurt Production Control Weekly Order Customer Weekly Orders 5,000 Lt Yogurt / Month Supplier 20 Days /Month Daily Daily Shift 1 06:00 am - 12:00 pm Shift 2 12:00 pm - 18:00 pm 250 - 350 Lt Shift 3 18:00 pm - 24:00 am OXOX Takt time : 50 seconds Daily Shipping. Kaizen ma Stored & Cooled + Transformed to tanks Testing Milk + Raw Milk Processes 2 Pairs Shipping Filling Machines (Assembly) FIFO O 9 hours maximum 9 hours maximum 3.5 hours maximum 0.75 hours minimum 6 Hours 2.5 Hours 8.5 Hours Production Lead Time=23.5 Hours Standard timeline 1800 sec 560 sec 100 Processing Time = 41 mins Future Value Stream Mapping( VSM 1 ) For Producing Yogurt Production Control Weekly Order Customer Weekly Orders 5,000 Lt Yogurt / Month Supplier 20 Days / Month Daily Daily Shift 1 06:00 am - 12:00 pm Shift 2 12:00 pm - 18:00 pm 250 - 350 Lt Shift 3 18:00 pm - 24:00 am OXOX Takt time : 50 seconds Kaizen Daily Shipping, 2 Pairs 2 Pairs Shipping Testing Milk Raw milk is standardized, pasteurized and homogenized Stored & Cooled Transformed to small tanks for flavor Filling Machines (Assembly ) -FIFO -FIFO- 0 1 O 0 O hours maximum 6 hours maximum 3 hours minimum 6 hours maximum 9 hours maximum 3 hours minimum Worker Kaizen 6 Hours 4 Hours 5 Hours 8.5 Hours Production Lead Time=23.5 Hours Standard timeline 600 sec 1200 sec 500 sec 60 sec 100 Processing Time = 41 mins

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