Question: Material Requirements Planning Exercise Assignment Learning Objective: The purpose of this exercise is to demonstrate the materials requirement planning (MRP) functionality in SAP system. As

Material Requirements Planning ExerciseMaterial Requirements Planning ExerciseMaterial Requirements Planning Exercise

Material Requirements Planning Exercise Assignment Learning Objective: The purpose of this exercise is to demonstrate the materials requirement planning (MRP) functionality in SAP system. As a first step, a small test problem with five materials in a BOM is solved manually to determine planned order releases by carrying out MRP calculations. The problem is solved in a traditional way with weekly time buckets. The main steps in this exercise are outlined below. Calculate Planned Order Releases for materials A-XXX (YOUR IDES \#\#\#), B-XXX (YOUR IDES \#\#\#), C-XXX (YOUR IDES \#\#\#), D-XXX (YOUR IDES \#\#\#), and E-XXX (YOUR LEARN-\#\#\#). Relevant data on independent requirements (forecast), BOM, and material master data are given below. The BOM for product A-XXX is shown below. One piece of D-XXX and two pieces of E-XXX are assembled to make one unit of C-XXX. Two pieces of C-XXX and one piece of D-XXX are needed to make one subassembly of B-XXX. Four units of B-XXX are further assembled to make one unit of the product A-XXX. Independent requirements (demand) for product A-XXX (YOUR IDES \#\#\#) are given below: Some Relevant Material Master Data NOTE 1: Lot Size - EX (in SAP) Lot-for-lot (LFL) is a lot sizing technique, where orders produced are the exact amount needed. In a materials requirement planning (MRP) environment, lot size is equal to the net requirements for that period. - FX (in SAP) fixed lot size which is always uses the same quantity (or a multiple) for a reorder Note 2: Beginning Inventory - Assume there is no (zero) beginning inventory on any of the items

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