Question: Question 1 : Arena Basic Simulation Modeling ( 3 0 % ) A manufacturing company wants to improve its production line efficiency. They are
Question : Arena Basic Simulation Modeling
A manufacturing company wants to improve its production line efficiency. They are considering using Arena Simulation software to model and analyze their current process, which consists of four main stages: Assembly, Inspection, Rework, Packaging. Each stage has different processing times and resources.
The details are as follows:
i Assembly: There are workstations, each with a processing time that follows a normal distribution with a mean of minutes and a standard deviation of minutes.
Assembly workers take a lunch break from : PM to :PM during which time the assembly process is paused.
ii Inspection: There are inspection stations, and each inspection takes exactly minutes. mathbf of the items pass the inspection, while are sent to a rework machine. If an item goes to the rework machine twice, it will be scrapped.
iii Rework: There is rework machine that processes items with a triangular distribution, with a minimum time of minutes, a mode of minutes, and a maximum time of minutes.
After rework the item goes to inspection.
iv Packaging: There is packaging machine that processes items with an exponential distribution, with an average time of minutes.
Additionally, the arrival rate of raw materials into the system follows a Poisson process with an average of items per hour, varying every hours throughout an hour workday as follows:
STEPS
a ANIMATION: Using the pictures of the following Arena blocks provided Create Process, Assign, Decide, Dispose, Schedule, Failure, and others construct a flowchart of the manufacturing process on paper draw the ANIMATION Ensure that each stage and its corresponding parameters are clearly indicated.
b MODULES: Write a detailed description of how each Arena block will be used in the simulation model to represent the manufacturing process, including the rework process and the scrapping condition.
c Explain how the lunch break for the assembly workers will be incorporated into the model using the Schedule block.
d RUN time is :am$: mathrmpm where to include this info and how
d Discuss any assumptitis you made while modeling the system on paper and how they might impact the accuracy of the simulation when implemented in Arena software.
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