Question: Question 1 : Arena Basic Simulation Modeling ( 3 0 % ) A manufacturing company wants to improve its production line efficiency. They are

Question 1: Arena Basic Simulation Modeling (30\%)
A manufacturing company wants to improve its production line efficiency. They are considering using Arena Simulation software to model and analyze their current process, which consists of four main stages: Assembly, Inspection, Rework, Packaging. Each stage has different processing times and resources.
The details are as follows:
i) Assembly: There are 3 workstations, each with a processing time that follows a normal distribution with a mean of 15 minutes and a standard deviation of 2 minutes.
Assembly workers take a lunch break from 12:00 PM to 1:00PM, during which time the assembly process is paused.
ii) Inspection: There are 2 inspection stations, and each inspection takes exactly 10 minutes. \(\mathbf{98\%}\) of the items pass the inspection, while \(2\%\) are sent to a rework machine. If an item goes to the rework machine twice, it will be scrapped.
iii) Rework: There is 1 rework machine that processes items with a triangular distribution, with a minimum time of 5 minutes, a mode of 10 minutes, and a maximum time of 45 minutes.
After rework the item goes to inspection.
iv) Packaging: There is 1 packaging machine that processes items with an exponential distribution, with an average time of 8 minutes.
Additionally, the arrival rate of raw materials into the system follows a Poisson process with an average of 10 items per hour, varying every 2 hours throughout an 8-hour workday as follows:
STEPS
a) ANIMATION: Using the pictures of the following Arena blocks provided (Create, Process, Assign, Decide, Dispose, Schedule, Failure, and others) construct a flowchart of the manufacturing process on paper (draw the ANIMATION). Ensure that each stage and its corresponding parameters are clearly indicated.
b) MODULES: Write a detailed description of how each Arena block will be used in the simulation model to represent the manufacturing process, including the rework process and the scrapping condition.
c) Explain how the lunch break for the assembly workers will be incorporated into the model using the Schedule block.
d) RUN time is 8:00am-\(\$: 00\mathrm{pm}\), where to include this info and how ?
d) Discuss any assumptitis you made while modeling the system on paper and how they might impact the accuracy of the simulation when implemented in Arena software.
Question 1 : Arena Basic Simulation Modeling ( 3

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