Question: The manager at FunQ, Inc collected the value stream mapping data from one of the company's manufacturing cell. This cell produces a special steel part

The manager at FunQ, Inc collected the value
The manager at FunQ, Inc collected the value
The manager at FunQ, Inc collected the value stream mapping data from one of the company's manufacturing cell. This cell produces a special steel part that is widely used in automotive industries. The data is shown in the below table. WIP/Work In Progress) is the inventory of the semi-processed items. Average demand:180 units/day Batch size: 30 units Basic cell information Number of shifts per day: 1 Availability: 8-hours shift with two 30 min breaks (60 min break time in total), 7 hours of net available time Operation 1 Cutting Cycle time=90 sec Setup time=0 min Up time- 85% Operator 1 WIP-1200 units Operation 2 Bending Cycle time-60 sec Setup time=40 min for every standard batch Up time 100% Operator= 1 WIP-1200 units Operation 3 Moulding Cycle time-100 sec Setup time-o min Up time=85% Operator-1 WIP-500 units Based on the given data answer the following questions. All numbers should be rounded to the nearest integer. What is the Takt time? in (seconds per unit) Calculate the actual cycle times for each operation. Cycle time for Operation #1 is in seconds o Cycle time for Operation #2 is in seconds Cycle time for Operation #3 is in seconds Calculate the production lead time (fill below blanks). Lead time for operation #1 is (days) Lead time for operation #2 is (days) Lead time for operation #3 is (days) What is the capacity of this manufacturing cell per day? unit per day The current arrangement is (adequate, inadequate) in satisfying the daily demand

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