The manager at Ormonde Inc collected the value stream mapping data from the plant's most problematic manufacturing cell that fabricates parts for washing machines This data is shown in Table 1 Using this data, calculate the current state performance of the cell and answer the following questions Overall Process Attributes Average demand 490 day Batch size 24 Number of shifts per day 3 Availability 8 hours per shift with a 45 minute lunch break Process Step 1 Cutting Cycle time 130 secondsSetup time 4 minutes Up time 100 Operators 1 WIP 450 units (before Cutting) Process Step 2 Bending Cycle time 270 secondsSetup time 6 minutes Up time 95 Operators 2 WIP 550 units (before Bending) Process Step 3 Punching Cycle time 150 secondsSetup time none Up time 100 Operators 1 WIP 150 units (Before Punching) WIP 900 units (After Punching) Supplier Information One shipment of 2,450 units each week Information Flow All communications with customer are electronic There is a weekly order release to Cutting All material is pushed Click the icon to view Table 1 Part 2 a What is the cell's current inventory level The cell's current inventory level is 20502050 parts (Enter your response as a whole number ) Part 3 b What is the takt time for this manufacturing cell The takt time is 2 672 67 minutes (Enter your response rounded to two decimal places ) Part 4 c What is the production lead time at each process in the manufacturing cell Complete the table (Enter your responses rounded to two decimal places ) Interval Lead time Before Cutting 0 920 92 days Between Cutting and Bending 1 121 12 days Between Bending and Punching 0 310 31 days After Punching 1 841 84 days Part 5 d What is the total processing time of this manufacturing cell The cell's total processing time is 550550 seconds (Enter your response as a whole number ) Part 6 e What is the capacity of this manufacturing cell The cell's capacity is enter your response here units (Enter your response rounded to the nearest whole number )

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Question: The manager at Ormonde Inc. collected the value stream mapping data from the plant's most problematic manufacturing cell that fabricates parts for washing machines. This

The manager at Ormonde Inc. collected the value stream mapping data from the plant's most problematic manufacturing cell that fabricates parts for washing machines. This data is shown in Table 1. Using this data, calculate the current state performance of the cell and answer the following questions.

Overall Process Attributes	Average demand: 490/day Batch size: 24 Number of shifts per day: 3 Availability: 8 hours per shift with a 45 minute lunch break
Process Step 1	Cutting	Cycle time=130 secondsSetup time=4 minutes Up time=100% Operators=1 WIP=450 units (before Cutting)
Process Step 2	Bending	Cycle time=270 secondsSetup time=6 minutes Up time=95% Operators=2 WIP=550 units (before Bending)
Process Step 3	Punching	Cycle time=150 secondsSetup time=none Up time=100% Operators=1 WIP=150 units (Before Punching) WIP=900 units (After Punching)
Supplier Information	One shipment of 2,450 units each week
Information Flow	All communications with customer are electronic There is a weekly order release to Cutting All material is pushed

Click the icon to view Table 1.

Part 2

a. What is the cell's current inventory level?

The cell's current inventory level is

20502050

parts. (Enter your response as a whole number.)

Part 3

b. What is the takt time for this manufacturing cell?

The takt time is

2.672.67

minutes. (Enter your response rounded to two decimal places.)

Part 4

c. What is the production lead time at each process in the manufacturing cell?

Complete the table (Enter your responses rounded to two decimal places.)

Interval	Lead time
Before Cutting	0.920.92 days
Between Cutting and Bending	1.121.12 days
Between Bending and Punching	0.310.31 days
After Punching	1.841.84 days

Part 5

d. What is the total processing time of this manufacturing cell?

The cell's total processing time is

550550

seconds. (Enter your response as a whole number.)

Part 6

e. What is the capacity of this manufacturing cell?

The cell's capacity is

enter your response here

units. (Enter your response rounded to the nearest whole number.)

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