Question: 5. Given: Total time per shift = 480 minutes. There are 2 shifts and workers are given three half-hour breaks during each shift. Daily demand

5. Given: Total time per shift = 480 minutes. There are 2 shifts and workers are given three half-hour breaks during each shift. Daily demand is 120 units.

Model	Daily Demand
A	60
B	40
C	20

a. How many cycles would it take to produce the following, and how would you load them?

b. How many kanbans are needed if the work center receives 500 parts each shift to produce these 120 units; it takes 19.5 minutes to replenish the parts; each container holds 30 parts; and the company uses an inefficiency factor of 0.15?

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