i know its big but please do it may god bless you

TEAM PROJECT #1: Capacity Plan & Floor Plan Layout Assigned: Week of Sept 21", 2020 Due: Week of October 5th, 2020 (before 10:00 AM on the day of your class) PROJECT # OBJECTIVES: Upon completion of the project, students will have demonstrated the ability to: 1. Analyze a simple manufacturing process and develop a corresponding manufacturing flowchart. 2. For the given product, identify all associated manufacturing operations and develop a detailed capacity plan. a. Determine the number of stations required for each unique operation b. Determine the corresponding manning, for the established stations, resulting from the capacity plan. 3. Produce a detailed manufacturing floor plan layout, capable of producing the specified volumes of the given product. PROJECT 1 SCENARIO Introducing the George Foreman Cookie Stamp Congratulations on the success your new product! The Home Shopping Channel has placed a recurring order of 15,000 units per week with your company. The product is a wooden "Cookie Stamp Cutout", having a wooden rod attached. The overall size of the cookie stamp is approximately 6"W x 4.5"H The proposed manufacturing process for making of the "Cookie Stamp Cutout" is described below: 1. An operator takes a 12mm thick wooden blank from a pallet, then manually traces and cuts the boxing glove outline using a band saw to create the wooden cutout. a. This operation takes about 4.5 minutes. 2. Another operator, takes long wooden rods (1,500 mm long) from storage boxes. One rod at a time the operator measures and marks them in increments of 200 mm. and uses a mounted circular saw, to cut them to 200 mm pieces. The cut rods are placed into boxes (50 pieces/box). The operation involves the following tasks and associated times: a. Separating & taking a wooden rod from storage box - 30 seconds b. Measuring & marking the long rod into 200 mm increments - 50 seconds C. Cutting the long rod into 7 pieces (200 mm rods) and placing them into holding box 125 seconds d. Discarding remaining (unusable section of rod) - 5 seconds 3. Another operator, using a tape measure, measures the cutout from the first operation to find the center of the pattern and then drills a 6mm hole through the centre of the wood using a drill press. The drilled cutout is stored on a pallet (25 units/pallet). a. This operation takes about 1.25 minutes 4. Using glue, another operator attaches a 200mm long wooden rod into the hole of the cutout. a. The gluing operation is a manual operation and takes 50 seconds to carefully apply the glue. b. The assembled unit is then cured one at a time, in a heating oven for 10 minutes at 80C. (10 minutes are required to adequately cure the glue in the oven) 5. Quality Inspection Check: Before shipping the finished unit, a quality inspector measures each unit to ensure that a. The cookie stamp is the proper dimension (approximately 6"W x 4.5" H). b. The wooden handle is located correctly (at the center of the stamp). c. The wooden rod stands out by 188mm on one side, and is flush on the other side d. The wooden handle must be inspected carefully for splitting. Splitting may occur after drying if either too much glue or too much heat have been applied e. The inspection process takes 2.5 minutes 6. Packaging operation: Finally, an operator is required to pack one unit per Carton A flattened carton box is removed from a storage bin, which holds 25 cartons. The operator folds the cardboard into a box and places one inspected unit into the box. The top flaps of the box are closed and taped shut The complete box is set aside on a pallet a. The packaging operation takes 30 minutes Your Team's Assignment: 1. Develop a detailed manufacturing flow chart representing the manufacturing steps required in the assembly of the product. Include ALL steps. 2. Develop a detailed Capacity Plan for all operations. a. Based on a 5-day workweek; one shift per day; 7.5 working hours per day. b. State assumptions you make about equipment efficiency and equipment utilization - Be realistic. - Provide adequate justification for assumptions. c. For each operation, determine the total number of stations required to produce the given volume requirements. d. Clearly indicate the staffing for identified operations - Indicate how the staffing level is determined (for example: one operator per station). 3. Develop an effective and efficient layout to support manufacturing of the product a. Produce a complete drawing of the layout indicating the total number of stations and operators. - Indicate the total floor space required - Indicate the positioning of all operations and operators - Consider flow of products - Consider flow of materials Consider inventory stations b. Clearly indicate material(s) flow and product flow on the layout. c. Layout drawing is to be created using computerized software You may choose software of your choice however the file must be a PDF format. d. Layout drawing must be to scale, 4. Describe in detail, advantages of the chosen layout 5. Describe in detail, potential disadvantages of the chosen layout. NOTE: 1 This is a group assignment, 2. A formal, typed report must be submitted via BlackBoard 3 Show all of your work a Show all formulas and associated calculations b Include all drawings, graphics, etc. required to support your work 4 The formal report must be submitted by the specified due date and time a Late assignments will be accepted however, a late penalty (10% per day) will be applied TEAM PROJECT #1: Capacity Plan & Floor Plan Layout Assigned: Week of Sept 21", 2020 Due: Week of October 5th, 2020 (before 10:00 AM on the day of your class) PROJECT # OBJECTIVES: Upon completion of the project, students will have demonstrated the ability to: 1. Analyze a simple manufacturing process and develop a corresponding manufacturing flowchart. 2. For the given product, identify all associated manufacturing operations and develop a detailed capacity plan. a. Determine the number of stations required for each unique operation b. Determine the corresponding manning, for the established stations, resulting from the capacity plan. 3. Produce a detailed manufacturing floor plan layout, capable of producing the specified volumes of the given product. PROJECT 1 SCENARIO Introducing the George Foreman Cookie Stamp Congratulations on the success your new product! The Home Shopping Channel has placed a recurring order of 15,000 units per week with your company. The product is a wooden "Cookie Stamp Cutout", having a wooden rod attached. The overall size of the cookie stamp is approximately 6"W x 4.5"H The proposed manufacturing process for making of the "Cookie Stamp Cutout" is described below: 1. An operator takes a 12mm thick wooden blank from a pallet, then manually traces and cuts the boxing glove outline using a band saw to create the wooden cutout. a. This operation takes about 4.5 minutes. 2. Another operator, takes long wooden rods (1,500 mm long) from storage boxes. One rod at a time the operator measures and marks them in increments of 200 mm. and uses a mounted circular saw, to cut them to 200 mm pieces. The cut rods are placed into boxes (50 pieces/box). The operation involves the following tasks and associated times: a. Separating & taking a wooden rod from storage box - 30 seconds b. Measuring & marking the long rod into 200 mm increments - 50 seconds C. Cutting the long rod into 7 pieces (200 mm rods) and placing them into holding box 125 seconds d. Discarding remaining (unusable section of rod) - 5 seconds 3. Another operator, using a tape measure, measures the cutout from the first operation to find the center of the pattern and then drills a 6mm hole through the centre of the wood using a drill press. The drilled cutout is stored on a pallet (25 units/pallet). a. This operation takes about 1.25 minutes 4. Using glue, another operator attaches a 200mm long wooden rod into the hole of the cutout. a. The gluing operation is a manual operation and takes 50 seconds to carefully apply the glue. b. The assembled unit is then cured one at a time, in a heating oven for 10 minutes at 80C. (10 minutes are required to adequately cure the glue in the oven) 5. Quality Inspection Check: Before shipping the finished unit, a quality inspector measures each unit to ensure that a. The cookie stamp is the proper dimension (approximately 6"W x 4.5" H). b. The wooden handle is located correctly (at the center of the stamp). c. The wooden rod stands out by 188mm on one side, and is flush on the other side d. The wooden handle must be inspected carefully for splitting. Splitting may occur after drying if either too much glue or too much heat have been applied e. The inspection process takes 2.5 minutes 6. Packaging operation: Finally, an operator is required to pack one unit per Carton A flattened carton box is removed from a storage bin, which holds 25 cartons. The operator folds the cardboard into a box and places one inspected unit into the box. The top flaps of the box are closed and taped shut The complete box is set aside on a pallet a. The packaging operation takes 30 minutes Your Team's Assignment: 1. Develop a detailed manufacturing flow chart representing the manufacturing steps required in the assembly of the product. Include ALL steps. 2. Develop a detailed Capacity Plan for all operations. a. Based on a 5-day workweek; one shift per day; 7.5 working hours per day. b. State assumptions you make about equipment efficiency and equipment utilization - Be realistic. - Provide adequate justification for assumptions. c. For each operation, determine the total number of stations required to produce the given volume requirements. d. Clearly indicate the staffing for identified operations - Indicate how the staffing level is determined (for example: one operator per station). 3. Develop an effective and efficient layout to support manufacturing of the product a. Produce a complete drawing of the layout indicating the total number of stations and operators. - Indicate the total floor space required - Indicate the positioning of all operations and operators - Consider flow of products - Consider flow of materials Consider inventory stations b. Clearly indicate material(s) flow and product flow on the layout. c. Layout drawing is to be created using computerized software You may choose software of your choice however the file must be a PDF format. d. Layout drawing must be to scale, 4. Describe in detail, advantages of the chosen layout 5. Describe in detail, potential disadvantages of the chosen layout. NOTE: 1 This is a group assignment, 2. A formal, typed report must be submitted via BlackBoard 3 Show all of your work a Show all formulas and associated calculations b Include all drawings, graphics, etc. required to support your work 4 The formal report must be submitted by the specified due date and time a Late assignments will be accepted however, a late penalty (10% per day) will be applied