Question: Please answer the following prompts as a decision maker on the behalf of the company This assigned project aims to enable a student analyzes the
Please answer the following prompts as a decision maker on the behalf of the company
This assigned project aims to enable a student analyzes the given quantitative information, use mathematical models/formulas taught in a class to solve a set of connected questions of some topics such as forecasting, capacity requirements planning, inventory, bill of materials in MRP, scheduling, etc.), and then draw general conclusions. By doing so, a student can apply course concepts to enhance quantitative reasoning abilities or skills for effective decision making. Jewelry manufacturing industries are mostly labor-intensive industries that need high operator involvement. Jewelry items such as brooches, rings, bracelets, carrings, etc. are meant for adomment and can be worn by persons. A jewelry company reveals the following production information as shown in Table 1 including the different types of each product name, processing times and due dates. The production department does not consider product setup times on machines for its production. Product name Bracelets Rings Brooches Earrings Product type D E F 1 Processing 0. 0. 0. 0. 0. 0. 0. 0. 0. time/hour 5 2 1 3 5 6 9 7. 3 Minutes until due 55 12 21 44 20 33 14 Table 1. Processing times and due dates of product types I A B H J K 0. 7 G 0. L 0. 2 4 15 18 12 33 54 A2 The receiving department at the company orders materials for producing each finished product type. For example, one unit of product type A of bracelets requires one unit of material type A1, three units of material type A2 and two units of material A3. Further, each unit of material A2 needs one unit of material A21, one unit of material A3 needs three units of A31, and finally one unit of material A31 needs five units of material A311. Moreover, the purchase costs and quality (quality scale is out of 100) of materials required from suppliers to build the finished product are shown in Table 2. Product AL type A3 A21 A31 A311 Measures cost quality cost quality cost qualit qualit cost cost qualit y cost quality y Supplier 1 $4. 60 n/a $3. 0 S2 n/a 40 40 $2 9 9 20 n/a Supplier 2 $4. 30 $3.5 55 $3. S2 40 40 $1. 5 n/a n/a 25 5 $4. Supplier 3 50 n/a 7 n/a $3. 40 n/a $2 $1. 0 n/a 10 3 5 15 Table 2. Purchase costs and quality of materials n/a 0 The production manager sets each machine to be available for 2000 hours per year (i.e., a department works one 8-hour shift per day, 250 days per year). Each machine costs $15000. Additionally, the marketing department brings the following customer demand information about product type A of bracelets as shown in Table 3. Month Jan Feb. Mar. Apr. May Jun Jul Aug. Sept. Oct. Nov. Dec. I Demand 500 550 610 620 ? ? ? ? ? ? ? ? Table 3. Available customer demand values Finally, the management of inventory at the company, that plays a great role in the function of meeting the customer demand and smoothing production requirements, estimates the following: Setup costs per order include $150 and $200 for both fixed cost transportation (trucking) and other order expenses. respectively..... Annual holding cost is 6% of the cost per unit of product type A of bracelets. Shortage cost is 25% of the cost per unit of product type A of bracelets. Lead time is one month. Demand rate is assumed to be 470 unit per month Starting (beginning) inventory for January is 1500 units. No safety stock is specified. . . . 4. Do you have any idea about how much the total machines required would cost you? 5. Draw the structure of product type A of bracelets 6. According to the suppliers' information in terms of the cost and quality of materials, show how you address the following concerns: How would you select your suppliers? What is the cost of each material needed? What is the cost of product type A of bracelets? 7. Based on the product structure you have drawn, what the number of units of each material needed should be before you contact purchasing department. This assigned project aims to enable a student analyzes the given quantitative information, use mathematical models/formulas taught in a class to solve a set of connected questions of some topics such as forecasting, capacity requirements planning, inventory, bill of materials in MRP, scheduling, etc.), and then draw general conclusions. By doing so, a student can apply course concepts to enhance quantitative reasoning abilities or skills for effective decision making. Jewelry manufacturing industries are mostly labor-intensive industries that need high operator involvement. Jewelry items such as brooches, rings, bracelets, carrings, etc. are meant for adomment and can be worn by persons. A jewelry company reveals the following production information as shown in Table 1 including the different types of each product name, processing times and due dates. The production department does not consider product setup times on machines for its production. Product name Bracelets Rings Brooches Earrings Product type D E F 1 Processing 0. 0. 0. 0. 0. 0. 0. 0. 0. time/hour 5 2 1 3 5 6 9 7. 3 Minutes until due 55 12 21 44 20 33 14 Table 1. Processing times and due dates of product types I A B H J K 0. 7 G 0. L 0. 2 4 15 18 12 33 54 A2 The receiving department at the company orders materials for producing each finished product type. For example, one unit of product type A of bracelets requires one unit of material type A1, three units of material type A2 and two units of material A3. Further, each unit of material A2 needs one unit of material A21, one unit of material A3 needs three units of A31, and finally one unit of material A31 needs five units of material A311. Moreover, the purchase costs and quality (quality scale is out of 100) of materials required from suppliers to build the finished product are shown in Table 2. Product AL type A3 A21 A31 A311 Measures cost quality cost quality cost qualit qualit cost cost qualit y cost quality y Supplier 1 $4. 60 n/a $3. 0 S2 n/a 40 40 $2 9 9 20 n/a Supplier 2 $4. 30 $3.5 55 $3. S2 40 40 $1. 5 n/a n/a 25 5 $4. Supplier 3 50 n/a 7 n/a $3. 40 n/a $2 $1. 0 n/a 10 3 5 15 Table 2. Purchase costs and quality of materials n/a 0 The production manager sets each machine to be available for 2000 hours per year (i.e., a department works one 8-hour shift per day, 250 days per year). Each machine costs $15000. Additionally, the marketing department brings the following customer demand information about product type A of bracelets as shown in Table 3. Month Jan Feb. Mar. Apr. May Jun Jul Aug. Sept. Oct. Nov. Dec. I Demand 500 550 610 620 ? ? ? ? ? ? ? ? Table 3. Available customer demand values Finally, the management of inventory at the company, that plays a great role in the function of meeting the customer demand and smoothing production requirements, estimates the following: Setup costs per order include $150 and $200 for both fixed cost transportation (trucking) and other order expenses. respectively..... Annual holding cost is 6% of the cost per unit of product type A of bracelets. Shortage cost is 25% of the cost per unit of product type A of bracelets. Lead time is one month. Demand rate is assumed to be 470 unit per month Starting (beginning) inventory for January is 1500 units. No safety stock is specified. . . . 4. Do you have any idea about how much the total machines required would cost you? 5. Draw the structure of product type A of bracelets 6. According to the suppliers' information in terms of the cost and quality of materials, show how you address the following concerns: How would you select your suppliers? What is the cost of each material needed? What is the cost of product type A of bracelets? 7. Based on the product structure you have drawn, what the number of units of each material needed should be before you contact purchasing department


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