Question: Question 1. Draw the Future ( VSM ) Value Stream Mapping for the current one , and explain the steps in details. 90/60/30 days forecast

Question 1. Draw the Future ( VSM ) Value Stream Mapping for the current one , and explain the steps in details.

90/60/30 days forecast Production Control Daily Order Customer Weekly Orders 20.000 Litre / Month Supplier 22 Days / Month Shift 1 06:00 am - 12:00 pm Shift 2 12:00 pm - 18:00 pm 4000-8000 Litre / Day Shift 3 18:00 pm - 24:00 am DAILY PRODUCTION PLAN DAILY DESPATCH Tues & Thurs 1 X Daily 2200 1250 4500 6500 Pasteurization 6 Days 1100 Milking 3330 Storing & Cooling Transportation Lab Testing Homogenization 2850 Packaging Despatch 1 1 1 1 o o C/T = 180 sec CAT = 950 sec C/T = 600 sec CAT = 1800 sec C/T = 1350 sec C/T = 700 sec CT = 880 sec C/O = 2 hr C/O = 35 min C/O = 1 hr C/O = 45 min C/O = Non C/O = Non CIO = Non Up Time = 100 96 Up Time = 90% Up Time - 85% UpTime = 80 % Up Time = 100 % UpTime = 95 % 3 Shifts Up Time - 100% 3 Shifts 3 Shifts 3 Shifts 3 Shifts 3 Shifts 3 Shifts 4.5 6 Days 3.4 Days 1.3 Days 8.5 Days 2.2 Days 2.8 Days 1.1 Days Production Lead Time = 27.8 Days Days 180 sec 950 sec 800 sec 1800 sec 1350 sec 700 sec 660 Processing Time - 6240 sec

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